G4 Luggage Rack

Tom
  • Updated

This article is for Gocycle G4, Gocycle G4i and Gocycle G4i+ only. For installation of other models please see - These Articles.

 

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Introduction

This guide is for the G4 luggage rack, KKL-4065-4579-02. This luggage rack should only be used with G4, G4i and G4i+ model Gocycles.

Do not attempt to mount this luggage rack to any other bicycle.

 

Installation Video

Adjustment video

 

Photo Guide

Step

Description

Image

1.

Use a 3mm hex key to remove the screws from the rear light cable cover or rear light.

 mceclip2.jpg     mceclip1.jpg
2.

Remove the rear light cable cover from the bike and the cable.

 

You may want to keep the cable cover if you remove the luggage rack in the future.

 mceclip3.jpg
3.

Remove the Thumbscrew from the frame.

 

NOTE: The thumbscrew should not be used with the luggage rack. The clamp needs to be at a higher torque than what is possible with the thumbscrew. 

 _DSC5123.png   _DSC5124.png
4. Remove the seat post from the Gocycle. Capture8.PNG
5.

Remove the seatpost upper from the lower seatpost.

 

Remove your new luggage rack from the packaging - it will have a seatpost lower pre-installed for your convenience. You should not remove this supplied seatpost from the rack.

 

Keep your seatpost lower safe for when you want to ride without your luggage rack fitted.

 

NOTE: Do NOT replace the supplied seatpost with the compact seat post - Not currently approved for use with luggage rack.

 Capture9.PNG
6.

Insert the luggage rack and seatpost into the frame. Push it all the way down to the internal seat clamp stop.

 

Capture12.PNG   _DSC5127.png
7.

NOTE: when fully installed you should NOT be able to see the "MIN INSERT" mark  above the top edge of the frame. 

 2.PNG

8.

Use 4mm hex key to tighten seatpost frame bolt provided with the luggage rack to 5Nm.

 

The Seatpost Security Screw (KKL-4760-0000-01) can also be used.  

 

NOTE: Do NOT re-use the thumbscrew when installing the luggage rack.

 _DSC5128.png         _DSC5129.png

9.

Check luggage rack is straight and aligned with the rear wheel.

 Capture33.PNG

10.

Note: when fully installed you should NOT be able to see the "MIN INSERT" mark  above the top edge of the clamp.

 111.PNG

11.

If you need to adjust the clamp, loosen off one side of the clamp using a 5mm hex key and move the luggage rack up or down the seatpost.

 

Once in the correct position ensure both bolts are torqued to 8-10Nm.

  00.PNG    0.PNG

12.

Connect Light plug.

Capture333.PNG
13.

Fit the luggage rack cable cover.

 

Take caution that the wire does not get damaged.

 _DSC5164.png  _DSC5165.png
14.

Ensure the cable is clear of the bolt hole.

 

Tighten the bolt to 2-3Nm.

 _DSC5166.png  _DSC5167.png
15. Insert the seatpost upper into the luggage rack seatpost lower. Capture11.PNG  _DSC5141.png
16.

Ensure the MIN INSERT marks are not visible.

 

Tighten the clamp bolt to 4-5Nm.

 _DSC5142.png   _DSC5143.png
17.

Check all fixings are tight.

 

Hold the frame and push sideways on the end of the luggage rack applying a 10Kg (22lb) force from the centre of where the luggage is placed. This midpoint measurement is 11.7cm from outer edge of pannier tubes.

 

The luggage rack should not move.

 Capture4.PNG  Capture3.PNG
18. Luggage rack installed correctly. _DSC5150.png_DSC5155.png

Safety Information 

Please read the following safety information before installing the Gocycle rear Luggage Rack:

  1. The Gocycle Rear Luggage Rack is intended to be mounted to a Gocycle only. Do not attempt to mount this Luggage Rack to any other bicycle.
  2. The Gocycle G4 Rear Luggage Rack is compatible with the following Gocycle models; G4, G4i and G4i+. Do not attempt to mount this Luggage Rack to any other Gocycle.
  3. Instructions for mounting the Luggage Rack can be found above.
  4. All fasteners should be secured before riding. Check the instruction video for correct adjustment of the fasteners.
  5. The maximum load capacity for the Gocycle Rear Luggage Rack is 10kg. Do not exceed the maximum permissible load of 10kg.
  6. Always distribute luggage evenly between both sides of the Luggage Rack.
  7. Where possible adjust luggage towards front of Gocycle with sufficient heel clearance. 
  8. The Gocycle Rear Luggage Rack is not suitable for the attachment of a child seat.
  9. The Gocycle Rear Luggage Rack is not designed to pull a trailer.
  10. Luggage can only be safely carried on the carrier section of the rack.
  11. Do not modify the Gocycle rear Luggage Rack in any way.
  12. The Gocycle may behave differently (particularly with regard to steering and braking) when the Luggage Rack is loaded.
  13. When luggage is mounted to the Rack, ensure that there are no loose straps that could get caught in the rear wheel.
  14. The reflector should be mounted to the main luggage rack tube. The reflector and lights should not be obstructed by luggage when attached to the Luggage Rack.
  15. The maximum compatible wheel size is the same for the Gocycle itself: 20" x 2”. The Luggage Rack is compatible with Gocycle mudguards.

 

 Manufacturer's Information:

Gocycle®

Unit 30 Barwell Business Park

Leatherhead Road

Chessington

Surrey

KT9 2NY

United Kingdom

Would you like to buy a Gocycle Luggage Rack?

You can buy a Luggage Rack for your Gocycle at our webstore or via your nearest Gocycle dealer.

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